Magnetic Drive Pump Vendor Proposal Review Checklist

Comprehensive TBE checklist for magnetic drive pump vendor proposals including technical compliance, design review, materials verification, and scoring template for Equipment Engineers.

API 685ISO 15783

1. Technical Compliance Checklist

General Requirements

ItemYesNoN/ANotes
Vendor on Approved Vendor List (AVL)
Pump complies with MR specification
API 685 compliance confirmed
Deviations clearly listed
All TQ responses addressed

Process Requirements

ItemSpecifiedOfferedAcceptable
Rated flow (m³/h)□ Yes □ No
Rated head (m)□ Yes □ No
NPSHr vs NPSHa□ Yes □ No
Operating temperature (°C)□ Yes □ No
Design pressure (barg)□ Yes □ No
Minimum flow (m³/h)□ Yes □ No
Maximum flow (m³/h)□ Yes □ No

Mechanical Requirements

ItemYesNoNotes
Nozzle size and rating correct
Flange standard (ASME/DIN) correct
Baseplate design adequate
Coupling guard included
Drain and vent connections

2. Design Review Points

Containment Shell

ItemSpecificationOfferedStatus
Material□ OK □ Deviation
Thickness (mm)□ OK □ Deviation
Design pressure (barg)□ OK □ Deviation
Burst pressure (barg)□ OK □ Deviation
Shell type (metallic/non-metallic)□ OK □ Deviation
Secondary containment□ Req’d □ N/A□ Yes □ No

Magnetic Coupling

ItemYesNoNotes
Magnet type appropriate for temperature
Torque rating exceeds requirement + SF
Service factor per API 685
Eddy current losses provided
Demagnetization temp stated

Magnet Type Comparison:

TypeMax TempTorqueCostAppropriate?
NdFeB Standard80°CHighestLower
NdFeB High-Temp150-200°CHighMedium
SmCo300-350°CHighHigher

Bearing Design

ItemSpecifiedOfferedAcceptable
Bearing material□ Yes □ No
Bearing type□ Yes □ No
L10 life (hours)>25,000□ Yes □ No
Thrust capacity□ Yes □ No

Bearing Material Comparison:

MaterialpH RangeDry-RunBest For
SiC0-14PoorGeneral
Carbon3-12GoodClean fluids
WC3-10PoorCaustics

Internal Flushing

ItemYesNoNotes
Internal circulation path adequate
Cooling flow sufficient for magnets
Bearing lubrication flow adequate

3. Material Verification

Wetted Parts

ComponentRequiredOfferedCompatibleNotes
Casing□ Yes □ No
Impeller□ Yes □ No
Wear rings□ Yes □ No
Containment shell□ Yes □ No
Internal bearings□ Yes □ No
Shaft/sleeve□ Yes □ No
O-rings/seals□ Yes □ No

Compatibility Checks

CheckYesNoNotes
Materials verified against corrosion chart
Temperature limits within specification
Materials compatible with cleaning fluids
MTR (Mill Test Reports) required

4. Performance Curve Review

Data Verification

ItemYesNoNotes
Performance curve provided
Rated point clearly marked
BEP identified
NPSHr curve provided
Power curve provided
Efficiency curve provided

Operating Point Analysis

ParameterValueWithin Range?
Duty point flow vs BEP%□ 70-120% OK
Duty point head vs rated%□ OK
Minimum stable flowm³/h□ Adequate
Power at duty pointkW□ Within motor
NPSHr at duty pointm□ < NPSHa-0.5m

Magnetic Coupling Losses

ItemValueNotes
Eddy current loss (kW)
Friction loss (kW)
Total magnetic loss (kW)
Temperature rise at min flow (°C)
Total temp < Magnet MAT?□ Yes □ NoCritical

5. Instrumentation Review

Required Protection Systems

InstrumentRequiredOfferedAcceptable
Power monitor□ Yes □ No□ Yes □ No
Bearing temperature (RTD/TC)□ Yes □ No□ Yes □ No
Shell temperature (RTD/TC)□ Yes □ No□ Yes □ No
Minimum flow protection□ Yes □ No□ Yes □ No
Vibration monitor□ Yes □ No□ Yes □ No

Alarm/Trip Settings

ParameterAlarmTripAcceptable
Bearing temperature°C°C□ Yes □ No
Shell temperature°C°C□ Yes □ No
Power drop %%%□ Yes □ No
Low flowm³/hm³/h□ Yes □ No

6. Documentation Completeness

With Proposal

DocumentProvidedCompleteNotes
Completed data sheet
Deviation list
Performance curves
GA drawing
Sectional drawing
Reference list (min 3)
Delivery schedule
Spare parts list

Drawing Review

ItemYesNoNotes
Overall dimensions acceptable
Nozzle locations correct
Foundation loads provided
Maintenance clearances adequate

7. Commercial Terms

Warranty

ItemRequiredOfferedAcceptable
Warranty periodmonthsmonths□ Yes □ No
Warranty start□ Yes □ No
Warranty exclusions□ Yes □ No

Delivery

ItemRequiredOfferedAcceptable
Delivery time (weeks)□ Yes □ No
Delivery terms (Incoterms)□ Yes □ No
Packing for export□ Req’d□ Yes

Spare Parts

ListProvidedPricedNotes
Commissioning spares
2-year operating spares
Insurance spares
Lead times provided

8. Exception Handling

Deviation Classification

ClassificationDefinitionAction
CriticalAffects safety or core functionReject or require resolution
MajorSignificant performance impactNegotiate or accept with conditions
MinorLimited impactDocument and accept
ClarificationInformation onlyNote for record

Deviation Evaluation Matrix

Deviation #DescriptionClassificationDecision
1□ C □ M □ Mi □ Cl□ Accept □ Reject □ Clarify
2□ C □ M □ Mi □ Cl□ Accept □ Reject □ Clarify
3□ C □ M □ Mi □ Cl□ Accept □ Reject □ Clarify

9. Scoring Template

Weighted Evaluation Matrix

CategoryWeightScore (0-5)Weighted
Technical compliance35%
Design adequacy25%
Performance verification15%
Documentation quality10%
Commercial terms10%
Risk assessment5%
TOTAL100%

Scoring Rubric

ScoreDescription
5Exceeds requirements, no deviations
4Meets all requirements
3Minor deviations, acceptable
2Significant deviations, needs clarification
1Major gaps, marginally acceptable
0Does not comply

Recommendation Template

TECHNICAL BID EVALUATION SUMMARY

Project: _______________________
Tag Number: ____________________
Date: _________________________

VENDOR RANKING:
1. Vendor ___ : Score ___/5.0
2. Vendor ___ : Score ___/5.0
3. Vendor ___ : Score ___/5.0

RECOMMENDATION:
□ Award to Vendor ___
□ Award with conditions (list below)
□ Re-bid required
□ Further clarification needed

CONDITIONS/NOTES:
_________________________________
_________________________________

Prepared by: ____________________
Reviewed by: ____________________
Approved by: ____________________

Quick Reference: Must-Check Items

Non-Negotiable Requirements

  • Power monitor included
  • Dry-run protection included
  • Bearing temperature monitoring
  • Magnetic torque rating adequate
  • Magnet MAT > Process temp + Eddy heat + 30°C
  • NPSHr < NPSHa - 0.5m
  • Operating point within 70-110% BEP
  • Materials compatible with process

Automatic Rejection Criteria

  • No power monitor
  • No dry-run protection
  • Inadequate magnetic torque
  • Pump not rated for temperature
  • No valid references
  • Incomplete mandatory documentation

Frequently Asked Questions

What is the most critical item on a mag-drive pump checklist?
Protection systems verification is most critical. Ensure power monitor and dry-run protection are included in the scope. Without these, a mag-drive pump can fail catastrophically within seconds of a process upset.
How do I score vendor proposals objectively?
Use a weighted scoring matrix with predefined criteria. Assign weights based on project criticality (typically 40-50% for technical compliance). Score each vendor 0-5 against each criterion and calculate weighted totals.
What documentation should vendors provide with quotation?
Required: Completed datasheet, deviation list, preliminary curves, GA drawing, reference list, delivery schedule, and spare parts list. Missing documents should trigger a technical clarification request.

📚 References & Sources

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