Magnetic Drive Pump Datasheet Key Parameters - Specification Guide

Complete guide to magnetic drive pump datasheet parameters including mag-drive specific requirements, material specifications, and vendor data requirements for Equipment Engineers.

API 685ISO 15783

Standard Process Parameters

Magnetic drive pump datasheets share common parameters with conventional pumps, plus unique mag-drive specific requirements.

Process Conditions

ParameterUnitDescriptionNotes
Rated Flowm³/hNormal operating flowDesign point
Minimum Flowm³/hThermal protection limitCritical for mag-drive
Maximum Flowm³/hEnd of curve operationVerify on curve
Rated HeadmTotal dynamic headAt rated flow
NPSH AvailablemSystem NPSHAt minimum conditions
NPSH RequiredmPump requirementVendor to confirm
Operating Temperature°CNormal / MaximumCritical for magnet selection
Suction PressurebargAt pump inletInclude surge
Discharge PressurebargAt pump outletInclude surge
Design PressurebargMaximum allowableFor containment shell

Fluid Properties

ParameterUnitDescription
Fluid Name-Full chemical name
Specific Gravity-At operating temperature
ViscositycPAt operating temperature
Vapor PressurebaraAt maximum temperature
Solids ContentppmMust be clean for mag-drive
Corrosive Properties-For material selection

Unique Mag-Drive Parameters

These parameters are specific to magnetic drive pumps and must be included in every datasheet:

Maximum Allowable Temperature (MAT) for Magnets

Magnet TypeMax Operating TempApplication
NdFeB Standard80°CLow temperature service
NdFeB H-grade120°CModerate temperature
NdFeB UH-grade180°CHigher temperature
SmCo300-350°CHigh temperature service

Specification Format:

Magnet Type: NdFeB N35UH (or SmCo Sm2Co17)
Maximum Allowable Temperature: ___°C
Demagnetization Temperature: ___°C (irreversible damage)

Critical Check: Process temp + Eddy current rise + Safety margin < MAT

Minimum Flow Requirement

Why it’s critical: Mag-drive bearings use process fluid as lubricant. No flow = no lubrication = bearing failure in seconds.

Pump SizeTypical Min FlowPercentage of BEP
Small (<10 kW)10-15% of BEP10-15%
Medium (10-50 kW)15-20% of BEP15-20%
Large (>50 kW)20-30% of BEP20-30%

Specification Format:

Minimum Continuous Flow: ___ m³/h (___ % of rated flow)
Minimum Intermittent Flow: ___ m³/h (max ___ minutes)
Recirculation Line Required: Yes/No
Recirculation Line Size: ___ mm

Containment Shell Specifications

ParameterDescription
MaterialHastelloy C-276, Titanium, PEEK, Ceramic
Thicknessmm (affects efficiency and pressure rating)
Design Pressurebarg at maximum temperature
Shell TypeMetallic (conductive) / Non-metallic

Material Selection Guide:

MaterialEddy LossMax TempMax PressureBest For
Hastelloy C-276High400°C>40 barCorrosive, high pressure
TitaniumMedium315°C>40 barBalanced efficiency
PEEKZero120°C~16 barMaximum efficiency
CeramicZero250°C~25 barHigh efficiency + temp

Eddy Current Losses

When using metallic containment shells, specify required data:

Eddy Current Losses: ___ kW (at rated speed)
Heat Generated: ___ kcal/h
Temperature Rise at Min Flow: ___ °C
Shell Type: Metallic / Non-metallic

Typical Values:

Shell MaterialEddy Loss (% of shaft power)
Hastelloy (2mm)5-10%
Titanium (2mm)3-5%
PEEK/Ceramic0%

Material Specifications

Wetted Parts

ComponentMaterial OptionsNotes
Casing316SS, Hastelloy C, PVDF-linedPer corrosion chart
Impeller316SS, Hastelloy C, TitaniumMatch casing
Wear Rings316SS, Hastelloy, PEEKReplaceable
Containment ShellHastelloy, Ti, PEEK, CeramicPer efficiency needs

Magnet Assembly

ParameterSpecification
Inner Magnet MaterialNdFeB / SmCo grade
Outer Magnet MaterialNdFeB / SmCo grade
Magnet EncapsulationPFA / ETFE / Nickel + Epoxy
Magnet CoatingNickel / Epoxy / Gold

Bearings

MaterialApplicationFluid Compatibility
Silicon Carbide (SiC)General servicepH 0-14, most chemicals
Carbon GraphiteCorrosive fluidsGood dry-run tolerance
Tungsten CarbideCaustic servicepH 3-10
PEEKLight dutyCost-effective

Performance Data Requirements

From Vendor - Must Provide

=== PERFORMANCE DATA ===
Rated Point:
- Flow: ___ m³/h
- Head: ___ m
- Efficiency: ___ % (pump only)
- Power absorbed: ___ kW (shaft)
- NPSH required: ___ m

Losses:
- Eddy current losses: ___ kW
- Bearing/friction losses: ___ kW
- Total magnetic losses: ___ kW

Motor:
- Rated power: ___ kW
- Efficiency: ___ %
- Power factor: ___
- Total electrical input: ___ kW

Overall wire-to-water efficiency: ___ %

Performance Curve Requirements

Request curves showing:

  • Head vs Flow (with efficiency overlay)
  • Power vs Flow
  • NPSH required vs Flow
  • Operating point clearly marked
  • BEP and preferred operating region identified

Instrumentation Requirements

Mandatory Protection Systems

InstrumentPurposeTypical Settings
Rear Bearing RTDDetect dry run, bearing wearAlarm: 80°C, Trip: 100°C
Containment Shell RTDPrevent overheatingAlarm: 90°C, Trip: 110°C
Power MonitorDetect decouplingTrip on >30% power drop
Minimum Flow ProtectionPrevent no-flow operationFlow switch or orifice

Specification Format

=== INSTRUMENTATION ===
Temperature Sensors:
- Rear bearing: PT100, 4-wire, Alarm ___°C / Trip ___°C
- Containment shell: PT100, 4-wire, Alarm ___°C / Trip ___°C

Flow Protection:
- Type: Flow switch / Minimum flow orifice / ARC valve
- Setpoint: ___ m³/h (trip below)

Power Monitoring:
- Type: Motor power monitor
- Trip condition: >___% power drop

Interlocks:
- [ ] Auto-stop on high temperature
- [ ] Auto-stop on low flow
- [ ] Prevent start without liquid

Vendor Data Requirements

Information to Provide to Vendor

Process Data (Buyer provides):

  • Service description and fluid name
  • All operating conditions (flow, head, temp, pressure)
  • Fluid properties (SG, viscosity, vapor pressure)
  • NPSH available calculation
  • Site conditions (ambient, elevation, hazardous area)

Equipment Requirements (Buyer specifies):

  • Applicable standard (API 685, ISO 15783)
  • Magnet type preference (if any)
  • Containment shell material requirement
  • Bearing material requirement
  • Instrumentation requirements
  • Spare parts requirements
  • Documentation requirements

Information to Request from Vendor

Must-Have Documents:

DocumentPurpose
Completed DatasheetVerify all parameters
Performance CurveConfirm operating point
GA DrawingCheck dimensions, connections
Sectional DrawingUnderstand internal components
Material CertificatesVerify wetted parts
Bearing Life CalculationConfirm L10 > 25,000 hours

Critical Vendor Confirmations:

=== VENDOR CONFIRMATION REQUIRED ===

1. Magnet System:
   - Magnet type and grade: ________
   - Maximum allowable temperature: ___°C
   - Torque capacity: ___ Nm
   - Service factor applied: ___

2. Containment Shell:
   - Material: ________
   - Thickness: ___ mm
   - Design pressure: ___ barg @ ___°C

3. Thermal Analysis:
   - Eddy current losses: ___ kW
   - Temperature rise at min flow: ___°C
   - Total temp < Magnet MAT? YES/NO

4. Minimum Flow:
   - Minimum continuous: ___ m³/h
   - Minimum intermittent: ___ m³/h (max ___ min)

5. Bearings:
   - Material: ________
   - L10 life: ___ hours
   - Max solids tolerance: ___ ppm

Common Datasheet Mistakes

Critical Oversights to Avoid

MistakeConsequencePrevention
No minimum flow specifiedBearing failureAlways specify + recirculation
Ignoring eddy current heatMagnet damageCalculate total temperature
No fluid cleanliness specBearing wearSpecify max solids (ppm)
No dry-run protectionInstant failureRequire temp + flow protection
Wrong magnet gradeDemagnetizationMatch to max temp + margin

Design Review Checklist

=== MAG-DRIVE PUMP DATASHEET CHECKLIST ===

□ Process Conditions
  □ Normal, minimum, maximum flow specified
  □ Operating temperature (normal + maximum)
  □ NPSH available > NPSH required + 1.5m margin
  □ Fluid properties complete
  □ Solids content specified

□ Magnet System
  □ Magnet type appropriate for temperature
  □ Process temp + Eddy losses < Magnet MAT verified

□ Minimum Flow Protection
  □ Minimum continuous flow specified
  □ Recirculation line sized

□ Containment Shell
  □ Material selected for corrosion + temperature
  □ Design pressure adequate

□ Bearings
  □ Material compatible with fluid
  □ L10 life > 25,000 hours

□ Instrumentation
  □ Bearing temperature sensor
  □ Shell temperature sensor
  □ Flow/power protection
  □ Interlocks defined

Summary Table

Parameter CategoryWhat to SpecifyWhat Vendor Provides
ProcessFlow, Head, Temp, Pressure, NPSHA, FluidNPSHR, Performance curve
MagnetsOperating temp rangeType, MAT, Torque capacity
Min FlowProtection requirementActual values, recirculation
ShellMaterial, Design pressureThickness, Eddy losses
BearingsFluid cleanlinessMaterial, L10 life
InstrumentationProtection requirementsSensor specs, setpoints

Frequently Asked Questions

What parameters are unique to magnetic drive pump datasheets?
Unique parameters include: maximum allowable temperature for magnets, minimum flow requirement, containment shell material and thickness, eddy current losses (kW), magnet type and grade, and dry-run protection requirements.
What is the most critical parameter for mag-drive pump specification?
Minimum flow requirement is most critical because mag-drive bearings are product-lubricated. Operating below minimum flow causes bearing failure within seconds. Always specify minimum continuous flow and require recirculation line sizing.
How do I specify magnet temperature limits?
Specify the maximum process temperature plus expected eddy current heating (10-30°C for metallic shells). The total must be below the magnet's maximum allowable temperature with a 30°C safety margin.

📚 References & Sources

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