Standard Process Parameters
Magnetic drive pump datasheets share common parameters with conventional pumps, plus unique mag-drive specific requirements.
Process Conditions
| Parameter | Unit | Description | Notes |
|---|---|---|---|
| Rated Flow | m³/h | Normal operating flow | Design point |
| Minimum Flow | m³/h | Thermal protection limit | Critical for mag-drive |
| Maximum Flow | m³/h | End of curve operation | Verify on curve |
| Rated Head | m | Total dynamic head | At rated flow |
| NPSH Available | m | System NPSH | At minimum conditions |
| NPSH Required | m | Pump requirement | Vendor to confirm |
| Operating Temperature | °C | Normal / Maximum | Critical for magnet selection |
| Suction Pressure | barg | At pump inlet | Include surge |
| Discharge Pressure | barg | At pump outlet | Include surge |
| Design Pressure | barg | Maximum allowable | For containment shell |
Fluid Properties
| Parameter | Unit | Description |
|---|---|---|
| Fluid Name | - | Full chemical name |
| Specific Gravity | - | At operating temperature |
| Viscosity | cP | At operating temperature |
| Vapor Pressure | bara | At maximum temperature |
| Solids Content | ppm | Must be clean for mag-drive |
| Corrosive Properties | - | For material selection |
Unique Mag-Drive Parameters
These parameters are specific to magnetic drive pumps and must be included in every datasheet:
Maximum Allowable Temperature (MAT) for Magnets
| Magnet Type | Max Operating Temp | Application |
|---|---|---|
| NdFeB Standard | 80°C | Low temperature service |
| NdFeB H-grade | 120°C | Moderate temperature |
| NdFeB UH-grade | 180°C | Higher temperature |
| SmCo | 300-350°C | High temperature service |
Specification Format:
Magnet Type: NdFeB N35UH (or SmCo Sm2Co17)
Maximum Allowable Temperature: ___°C
Demagnetization Temperature: ___°C (irreversible damage)
Critical Check: Process temp + Eddy current rise + Safety margin < MAT
Minimum Flow Requirement
Why it’s critical: Mag-drive bearings use process fluid as lubricant. No flow = no lubrication = bearing failure in seconds.
| Pump Size | Typical Min Flow | Percentage of BEP |
|---|---|---|
| Small (<10 kW) | 10-15% of BEP | 10-15% |
| Medium (10-50 kW) | 15-20% of BEP | 15-20% |
| Large (>50 kW) | 20-30% of BEP | 20-30% |
Specification Format:
Minimum Continuous Flow: ___ m³/h (___ % of rated flow)
Minimum Intermittent Flow: ___ m³/h (max ___ minutes)
Recirculation Line Required: Yes/No
Recirculation Line Size: ___ mm
Containment Shell Specifications
| Parameter | Description |
|---|---|
| Material | Hastelloy C-276, Titanium, PEEK, Ceramic |
| Thickness | mm (affects efficiency and pressure rating) |
| Design Pressure | barg at maximum temperature |
| Shell Type | Metallic (conductive) / Non-metallic |
Material Selection Guide:
| Material | Eddy Loss | Max Temp | Max Pressure | Best For |
|---|---|---|---|---|
| Hastelloy C-276 | High | 400°C | >40 bar | Corrosive, high pressure |
| Titanium | Medium | 315°C | >40 bar | Balanced efficiency |
| PEEK | Zero | 120°C | ~16 bar | Maximum efficiency |
| Ceramic | Zero | 250°C | ~25 bar | High efficiency + temp |
Eddy Current Losses
When using metallic containment shells, specify required data:
Eddy Current Losses: ___ kW (at rated speed)
Heat Generated: ___ kcal/h
Temperature Rise at Min Flow: ___ °C
Shell Type: Metallic / Non-metallic
Typical Values:
| Shell Material | Eddy Loss (% of shaft power) |
|---|---|
| Hastelloy (2mm) | 5-10% |
| Titanium (2mm) | 3-5% |
| PEEK/Ceramic | 0% |
Material Specifications
Wetted Parts
| Component | Material Options | Notes |
|---|---|---|
| Casing | 316SS, Hastelloy C, PVDF-lined | Per corrosion chart |
| Impeller | 316SS, Hastelloy C, Titanium | Match casing |
| Wear Rings | 316SS, Hastelloy, PEEK | Replaceable |
| Containment Shell | Hastelloy, Ti, PEEK, Ceramic | Per efficiency needs |
Magnet Assembly
| Parameter | Specification |
|---|---|
| Inner Magnet Material | NdFeB / SmCo grade |
| Outer Magnet Material | NdFeB / SmCo grade |
| Magnet Encapsulation | PFA / ETFE / Nickel + Epoxy |
| Magnet Coating | Nickel / Epoxy / Gold |
Bearings
| Material | Application | Fluid Compatibility |
|---|---|---|
| Silicon Carbide (SiC) | General service | pH 0-14, most chemicals |
| Carbon Graphite | Corrosive fluids | Good dry-run tolerance |
| Tungsten Carbide | Caustic service | pH 3-10 |
| PEEK | Light duty | Cost-effective |
Performance Data Requirements
From Vendor - Must Provide
=== PERFORMANCE DATA ===
Rated Point:
- Flow: ___ m³/h
- Head: ___ m
- Efficiency: ___ % (pump only)
- Power absorbed: ___ kW (shaft)
- NPSH required: ___ m
Losses:
- Eddy current losses: ___ kW
- Bearing/friction losses: ___ kW
- Total magnetic losses: ___ kW
Motor:
- Rated power: ___ kW
- Efficiency: ___ %
- Power factor: ___
- Total electrical input: ___ kW
Overall wire-to-water efficiency: ___ %
Performance Curve Requirements
Request curves showing:
- Head vs Flow (with efficiency overlay)
- Power vs Flow
- NPSH required vs Flow
- Operating point clearly marked
- BEP and preferred operating region identified
Instrumentation Requirements
Mandatory Protection Systems
| Instrument | Purpose | Typical Settings |
|---|---|---|
| Rear Bearing RTD | Detect dry run, bearing wear | Alarm: 80°C, Trip: 100°C |
| Containment Shell RTD | Prevent overheating | Alarm: 90°C, Trip: 110°C |
| Power Monitor | Detect decoupling | Trip on >30% power drop |
| Minimum Flow Protection | Prevent no-flow operation | Flow switch or orifice |
Specification Format
=== INSTRUMENTATION ===
Temperature Sensors:
- Rear bearing: PT100, 4-wire, Alarm ___°C / Trip ___°C
- Containment shell: PT100, 4-wire, Alarm ___°C / Trip ___°C
Flow Protection:
- Type: Flow switch / Minimum flow orifice / ARC valve
- Setpoint: ___ m³/h (trip below)
Power Monitoring:
- Type: Motor power monitor
- Trip condition: >___% power drop
Interlocks:
- [ ] Auto-stop on high temperature
- [ ] Auto-stop on low flow
- [ ] Prevent start without liquid
Vendor Data Requirements
Information to Provide to Vendor
Process Data (Buyer provides):
- Service description and fluid name
- All operating conditions (flow, head, temp, pressure)
- Fluid properties (SG, viscosity, vapor pressure)
- NPSH available calculation
- Site conditions (ambient, elevation, hazardous area)
Equipment Requirements (Buyer specifies):
- Applicable standard (API 685, ISO 15783)
- Magnet type preference (if any)
- Containment shell material requirement
- Bearing material requirement
- Instrumentation requirements
- Spare parts requirements
- Documentation requirements
Information to Request from Vendor
Must-Have Documents:
| Document | Purpose |
|---|---|
| Completed Datasheet | Verify all parameters |
| Performance Curve | Confirm operating point |
| GA Drawing | Check dimensions, connections |
| Sectional Drawing | Understand internal components |
| Material Certificates | Verify wetted parts |
| Bearing Life Calculation | Confirm L10 > 25,000 hours |
Critical Vendor Confirmations:
=== VENDOR CONFIRMATION REQUIRED ===
1. Magnet System:
- Magnet type and grade: ________
- Maximum allowable temperature: ___°C
- Torque capacity: ___ Nm
- Service factor applied: ___
2. Containment Shell:
- Material: ________
- Thickness: ___ mm
- Design pressure: ___ barg @ ___°C
3. Thermal Analysis:
- Eddy current losses: ___ kW
- Temperature rise at min flow: ___°C
- Total temp < Magnet MAT? YES/NO
4. Minimum Flow:
- Minimum continuous: ___ m³/h
- Minimum intermittent: ___ m³/h (max ___ min)
5. Bearings:
- Material: ________
- L10 life: ___ hours
- Max solids tolerance: ___ ppm
Common Datasheet Mistakes
Critical Oversights to Avoid
| Mistake | Consequence | Prevention |
|---|---|---|
| No minimum flow specified | Bearing failure | Always specify + recirculation |
| Ignoring eddy current heat | Magnet damage | Calculate total temperature |
| No fluid cleanliness spec | Bearing wear | Specify max solids (ppm) |
| No dry-run protection | Instant failure | Require temp + flow protection |
| Wrong magnet grade | Demagnetization | Match to max temp + margin |
Design Review Checklist
=== MAG-DRIVE PUMP DATASHEET CHECKLIST ===
□ Process Conditions
□ Normal, minimum, maximum flow specified
□ Operating temperature (normal + maximum)
□ NPSH available > NPSH required + 1.5m margin
□ Fluid properties complete
□ Solids content specified
□ Magnet System
□ Magnet type appropriate for temperature
□ Process temp + Eddy losses < Magnet MAT verified
□ Minimum Flow Protection
□ Minimum continuous flow specified
□ Recirculation line sized
□ Containment Shell
□ Material selected for corrosion + temperature
□ Design pressure adequate
□ Bearings
□ Material compatible with fluid
□ L10 life > 25,000 hours
□ Instrumentation
□ Bearing temperature sensor
□ Shell temperature sensor
□ Flow/power protection
□ Interlocks defined
Summary Table
| Parameter Category | What to Specify | What Vendor Provides |
|---|---|---|
| Process | Flow, Head, Temp, Pressure, NPSHA, Fluid | NPSHR, Performance curve |
| Magnets | Operating temp range | Type, MAT, Torque capacity |
| Min Flow | Protection requirement | Actual values, recirculation |
| Shell | Material, Design pressure | Thickness, Eddy losses |
| Bearings | Fluid cleanliness | Material, L10 life |
| Instrumentation | Protection requirements | Sensor specs, setpoints |